Things To Know About A Pneumatic Conveying System
Pneumatic conveying systems are the type of process that works with compressed air or other gases to transfer many bulk materials such as granules and powders from one process to another.
Maybe you are not familiar with this type of system, but people have asked you quite a few times about it, and you do not have the knowledge to answer their questions. This feeling can be a bit apprehensive or overwhelming at the moment, which is why it is good to know about this type of system.
It is perfectly normal to not understand it, as it is a very complex system. It can be task-specific or winding, and these are some of the reasons people have a hard grasp at it. An important thing to know about these systems is that if one part of it breaks down, the entire process will go down with it.
This is because they are all connected in between, and one part cannot function without the other. This can be bad for the process, the system, for you, and the business. Fortunately, this topic is going to be talked over about what this system is and how to understand it better.
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What are they?
Pneumatic conveying systems are the type of process that works with compressed air or other gases to transfer many bulk materials such as granules and powders from one process to another. They work by moving any material through enclosed conveying with the help of pressure differential, and most importantly, the flow of air or other gas with a fan or a blower. With this, the result is a successful transfer of materials with a very little amount of damage or no damage at all. It all comes down to how well you control the positive and negative pressure, and also, the airflow should be perfect inside the conveying line.
Now that you are more into this topic, you may ask yourself, what are the ideal materials for pneumatic systems? The answer to that question is simple; the best materials are dry, fine powders. It is best for industries that include food or other industrial products.
The most common materials used are sugar, starch, soy flour, wheat flour, sands, coal fines, carbon black, cement powder, metal powders, pelletized materials, granular materials. One thing to note is that they also mix together well with batch ingredients.
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It is usual for every technology to have its pros and cons, as all things should be balanced. There is no perfection in anything, yet people tend to go for perfection. These systems can have a great amount of efficiency percentage. Still, as long as it is close to one-hundred percent, it is perfectly fine.
One of the advantages of this system is the ease of routing. With this, it is straightforward to route the whole system any way you want it to be. They can run both vertically or horizontally, they can cover up longer distances, and can be designed with ease. The reason behind this is because they can be assembled with already existing equipment.
Another thing is that they do not take up too much space, which can be a big plus. This makes the system to be more flexible and efficient. Adaptability is one of the key ingredients as this technology can adapt to any situation, such as already existing equipment.
Because this technology does not weigh a lot, it is very flexible when it comes to construction. This is resulting in less structural support, which saves a lot of money and space. Lastly, it can remove a lot of structural challenges.
Other things that should definitely be mentioned are that they are safe and are easy to maintain. They require only a few parts to be maintained, such as the air compressor, pumps, separator, and in-feed devices. This is not a lot, as there are technologies that require so much time and can be stressful a lot.
As mentioned above, there are also some minuses when it comes to this. These minuses are noisy, scalability, lower product volume, environmental, product damage, line plugging. This is not so much, but it should definitely be mentioned.
Hopefully, after reading this article, you will be more familiar with a pneumatic bulk conveying system as it can be very beneficial in industries. Now you can talk to your colleagues about it and hopefully feel a bit better.
After all, if you want to learn more, you can always look on the internet for more information on how specifically they work. You can even look for research papers that go very thorough in this type of technology. It is always a good idea to learn something new every day because knowledge is a valuable tool.